Calcium phosphate (Ca₃(PO₄)₂) scaling is a common issue in open cooling tower systems, especially when phosphate-based corrosion inhibitors or phosphate-rich makeup water are involved.
- Dispersants Effective Against Calcium Phosphate
- For controlling calcium phosphate scale, you want dispersants that can:
- Threshold inhibit precipitation
- Disperse any precipitated solids to prevent deposition
- Some commonly used dispersants that are effective for calcium phosphate
- Polyacrylic Acid (PAA)
- Mode of Action: Disperses particulates and provides threshold inhibition for calcium salts.
- Molecular Weight: Typically low (~2,000–10,000 Da) for dispersing action.
- Pros: Cost-effective, widely used.
- Cons: Less effective at higher temperatures or pH.
- Polymaleic Acid (PMA)
- Mode of Action: Good threshold inhibitor for calcium salts, including CaPO₄.
- Better thermal stability than PAA.
- Often blended with PAA or phosphonates.
- Acrylic/Maleic Copolymers (AA/MA)
- Mode of Action: Combines properties of both PAA and PMA.
- Effective for dispersing and inhibiting both calcium phosphate and calcium carbonate.
- Stable over a wider range of pH and temperature.
- HEDP + Polymer Blends
- HEDP (1-Hydroxyethylidene-1,1-diphosphonic acid) is a phosphonate that:
- Inhibits scale formation (threshold inhibition)
- Can chelate calcium to some extent
- Blended with PAA or AA/MA copolymers for improved performance.
- Choosing the Right Dispersant
- Depends on:
- pH (CaPO₄ tends to precipitate more at pH > 7.5)
- Phosphate levels in your system
- Depends on:
- Calcium hardness
- Temperature of the water
- If you’re targeting CaPO₄ specifically
- a blend of AA/MA copolymer with a phosphonate (like HEDP)
is often the most robust and reliable option.
- Dosage
- PAA 5 – 20 ppm
- PMA 5 – 15 ppm
- AA/MA CoPolymer 5 – 15 ppm
- Phosphonate(A) & Polmer Blend(B) (3 – 10) & ( 5 – 15 )
