Given your makeup water chemistry and the goal to run at 2 cycles of concentration, silicates are not the best primary corrosion inhibitor choice for this system. The alkalinity and calcium are too high, and silicates won’t protect against all corrosion threats. A PBTC + zinc + dispersant program is better suited to your water, system metallurgy, and performance goals.
Cloud HQ ( Ashburn ) System Chemistry at 2 Cycles (Estimated):
Parameter | Makeup | Tower Water @ 2 Cycles | ||
pH | 8.06 | ~8.2–8.6 (expected to rise slightly) | ||
Conductivity | 306 µS/cm | ~610 µS/cm | ||
M Alkalinity | 108 ppm | ~216 ppm | ||
Calcium (as CaCO₃) | 90 ppm | ~180 ppm | ||
Magnesium (as CaCO₃) | 110 ppm | ~220 ppm | ||
These values indicate moderately hard, moderately alkaline water. You’re operating in conditions where:
- Scaling (especially calcium carbonate) could occur
- Corrosion is also a concern due to relatively low cycles (higher % of fresh water, more aggressive)
- Why Silicates Aren’t Ideal Here:
- Alkalinity is Too High for Silicates Alone
- At >200 ppm M-alkalinity, silicates may not form a stable film
- High alkalinity + calcium = risk of calcium silicate scaling if silica levels climb
- pH May Drift Too High
- With natural cycling, the pH could rise to >8.4, increasing:
- Risk of silicate precipitation
- Iron corrosion, especially in turbulent or oxygen-rich areas
- With natural cycling, the pH could rise to >8.4, increasing:
- Not Broad-Spectrum
- Silicates primarily protect mild steel, but don’t address:
- Copper corrosion
- Scale control unless paired with dispersants
- Silicates primarily protect mild steel, but don’t address:
- Microbial activity (they don’t suppress biofilm or algae)
- Better Treatment Strategy for Your Water:
- A low-phosphate, zinc-stabilized program with PBTC and polyacrylate dispersants would likely be more effective and reliable, such as:
- Suggested Approach:
- PBTC (2–5 ppm active): Chelates metals, controls scale, helps stabilize zinc
- Zinc (0.5–1.5 ppm): Cathodic corrosion inhibitor for steel
- Polyacrylate (5–10 ppm): Dispersant for calcium, iron, and magnesium
- Azole (e.g., tolyltriazole or BBT): If copper/brass are present
- This approach offers:
- Strong corrosion protection for steel and copper
- Better stability at higher pH and alkalinity
- Improved biofouling and scale control support
