You are currently viewing Reducing Corrosion Case Study

Reducing Corrosion Case Study

How We Eliminated $150K in Annual Costs for a Data Center

The Challenge: Corrosion, High Costs & Inefficiency

A data center was experiencing severe corrosion and excessive biological growth in its closed-loop chiller system. The result?

  • Increased energy costs due to heat exchanger inefficiencies.
  • Frequent manual cleanings—costing $125,000 per year in labor.
  • Risk of system failure and costly repairs.

The root cause? Misapplied chlorine bleach, which failed to control bacteria but accelerated corrosion, clogging strainers and heat exchangers.

The Solution: Smarter Water Management

Your Water Dr. Inc. was brought in to identify the problem, restore efficiency, and cut costs. Within six months, we:

  • Eliminated harmful chlorine treatments and introduced an effective biocide.
  • Optimized pH levels and corrosion inhibitors.
  • Installed advanced filtration, reducing particle count by 99%.
  • Protected yellow metals like copper and brass from corrosion.
  • Reduced biological contamination from 1,000x above limits to safe levels.

The Results: $150K Saved & Peak System Performance Restored

  • Eliminated $150,000/year in unnecessary costs (cleaning, repairs, and inefficiencies).
  • Extended equipment lifespan by preventing further corrosion.
  • Reduced operational spend on chemicals and labor.
  • Optimized cooling performance, cutting energy waste.

Case Study Download