Open Tower Treatment Ashburn VA – Silicates

Given your makeup water chemistry and the goal to run at 2 cycles of concentration, silicates are not the best primary corrosion inhibitor choice for this system. The alkalinity and calcium are too high, and silicates won’t protect against all corrosion threats. A PBTC + zinc + dispersant program is better suited to your water, system metallurgy, and performance goals.

 

Cloud HQ ( Ashburn ) System Chemistry at 2 Cycles (Estimated):

Parameter

Makeup

Tower Water @ 2 Cycles

pH

8.06

~8.2–8.6 (expected to rise slightly)

Conductivity

306 µS/cm

~610 µS/cm

M Alkalinity

108 ppm

~216 ppm

Calcium (as CaCO₃)

90 ppm

~180 ppm

Magnesium (as CaCO₃)

110 ppm

~220 ppm

     

These values indicate moderately hard, moderately alkaline water. You’re operating in conditions where:

  • Scaling (especially calcium carbonate) could occur
  • Corrosion is also a concern due to relatively low cycles (higher % of fresh water, more aggressive)

 

  • Why Silicates Aren’t Ideal Here:
    1. Alkalinity is Too High for Silicates Alone
    2. At >200 ppm M-alkalinity, silicates may not form a stable film
  • High alkalinity + calcium = risk of calcium silicate scaling if silica levels climb
  • pH May Drift Too High
    1. With natural cycling, the pH could rise to >8.4, increasing:
      1. Risk of silicate precipitation
      2. Iron corrosion, especially in turbulent or oxygen-rich areas
  • Not Broad-Spectrum
    1. Silicates primarily protect mild steel, but don’t address:
      1. Copper corrosion
      2. Scale control unless paired with dispersants
  • Microbial activity (they don’t suppress biofilm or algae)
  • Better Treatment Strategy for Your Water:
    1. A low-phosphate, zinc-stabilized program with PBTC and polyacrylate dispersants would likely be more effective and reliable, such as:
  • Suggested Approach:
    1. PBTC (2–5 ppm active): Chelates metals, controls scale, helps stabilize zinc
    2. Zinc (0.5–1.5 ppm): Cathodic corrosion inhibitor for steel
    3. Polyacrylate (5–10 ppm): Dispersant for calcium, iron, and magnesium
    4. Azole (e.g., tolyltriazole or BBT): If copper/brass are present
  • This approach offers:
    1. Strong corrosion protection for steel and copper
    2. Better stability at higher pH and alkalinity
    3. Improved biofouling and scale control support